Neodymium Hump Magnetic Separator for Grain

Product Overview

As a professional and experienced manufacturer and supplier of magnetic separators in China, MAG SPRING offers customized Halbach Array Magnets that represent industry-leading standards.Hump Magnets, also known as Hump Magnetic Separators, generally consist of two Plate Magnets mounted in an offset housing and installed in vertical spouts. They efficiently extract various ferrous contaminants from gravity flow materials or pneumatic product flows in enclosed flow lines, protecting process equipment from damage and improving material purity. Widely used in industries such as plastics, feed, and grain, their elbow design helps break up material clumps to enhance separation efficiency. The magnetic plates are hinged with the hump housing for easy cleaning and maintenance.

These separators remove large pieces of tramp iron and ferrous fragments from gravity-flow or wind-activated material flows before they reach storage bins or processing equipment. They can be directly mounted in spouting lines or on processing machines for seamless integration.

Key Features & Benefits

Core Features:

1. Integrated separation unit with high-performance plate magnets

2. Flexible magnetic material options: rare earth (NdFeB) magnets or ferrite magnets (customizable per customer requirements)

3. Durable housing material: food-grade SS304 or SS316 stainless steel

4. Angled hump design ensures direct material flow into the magnetic field, preventing caking/bridging and breaking up agglomerated materials

5. Compact, simple structure for effortless cleaning, assembly and disassembly

6. Full customization available for inlet/outlet dimensions and special operational requirements

7. Low maintenance design reduces downtime and operational costs

8. Food-grade welding available for hygienic industry applications

Technical Specifications

Available Models & Power Options

We offer standard and customized models of Hump Magnetic Separators to match diverse pipeline sizes and material flow rates. Magnetic strength can be tailored from 3000GS to 8000GS based on your iron removal requirements. All models operate without external power, utilizing permanent magnetic technology for consistent, energy-free performance.

Applications & Industry Use Cases

Hump Magnetic Separators are versatile solutions for ferrous contamination removal across multiple industries:

• Plastic Industry: Purification of plastic pellets, granules and recycled materials

• Feed Industry: Removal of iron impurities from animal feed and feed ingredients

• Grain Industry: Food-grade purification of grains, cereals and agricultural products

• Food Processing: Hygienic iron separation for flour, sugar, spices and food powders

• Chemical Industry: Contaminant removal from chemical powders and granular materials

• Pharmaceutical Industry: Clean material processing for pharmaceutical raw materials

Customization Services

We provide comprehensive customization services to meet your specific application needs:

• Custom inlet and outlet dimensions to fit existing pipeline systems

• Tailored magnetic strength and material combinations

• Special housing materials and surface finishes for harsh environments

• High-temperature resistant designs for thermal processing lines

• Food-grade, sanitary designs for pharmaceutical and food processing

• Complete system integration solutions for production lines

Certifications & Compliance

Our Hump Magnetic Separators and manufacturing processes meet international quality and environmental standards:

• ISO9001 Quality Management System Certification

• ISO14001 Environmental Management System Certification

• EU RoHS Directive Compliance for hazardous substance restriction

• Food-grade material certification for hygienic applications

• Strict quality testing for magnetic performance and structural durability

Warranty & After-Sales Support

We provide reliable warranty and comprehensive after-sales services:

• Standard product warranty covering manufacturing defects

• Permanent magnet performance guarantee (no demagnetization within warranty period)

• Professional technical support for installation, operation and maintenance

• Custom maintenance guidance and cleaning procedures

• Global customer service for timely problem resolution

• Spare parts supply for long-term product usability

Request a Quotation

Contact us today for a customized quotation for Hump Magnetic Separators. Please provide your specific requirements including:

• Application industry and material type

• Required magnetic strength and separation efficiency

• Pipeline size, inlet/outlet dimensions

• Material flow rate and operating environment

• Customization requirements and order quantity

Our professional sales team will respond promptly with a detailed quotation and technical solution tailored to your needs.

FAQ

Q: What is the working principle of Hump Magnetic Separators?
A: Materials flow through the hump-shaped housing, passing through the magnetic field of dual plate magnets. Ferrous contaminants are strongly attracted and retained, while purified materials continue through the pipeline.

Q: How to clean and maintain the magnet separator?
A: The hinged magnetic plate design allows easy access. Simply open the plate and wipe away collected ferrous contaminants manually; no complex tools or disassembly required.

Q: Can the separator handle high-temperature materials?
A: Yes, our models support operating temperatures up to 350℃ with specialized magnetic material configurations.

Q: What is the service life of the permanent magnets?
A: Our high-quality permanent magnets maintain stable performance with minimal demagnetization for over 8-10 years under normal operating conditions.

Q: Is installation difficult?
A: The compact design enables easy installation in vertical spouts or existing pipelines. We provide detailed installation drawings and technical guidance.

About Us

Mag-spring was established in 2003 and is located in Ningbo, Zhejiang Province, China. It is a comprehensive manufacturer of magnetic application products, specializing in the research, design and production of magnetic filters and various magnetic application components.

The company has a team of professional technicians and advanced production equipment, operating strictly in accordance with the ISO9001 quality system while continuously strengthening internal management. Committed to environmental protection, we are ISO14001 certified, and all products comply with EU RoHS directive requirements.

Adhering to the enterprise tenet of "Efficiency, Perfection, Harmony and Dedication" and the slogan of "Everything We Handle Must Be Excellent", Mag-spring combines years of experience in magnetic product research, design, manufacturing and sales. Our products have gained recognition from numerous domestic and international customers. We sincerely look forward to cooperating with you, providing high-quality products, competitive prices and professional services.