Overband Magnetic Separator
Description
Reviews
Product Overview
As a professional and experienced manufacturer and supplier of magnetic separators in China, MAG SPRING proudly presents the Overband Magnetic Separator, also known as cross belt magnetic separator. This permanent magnetic separation equipment mainly consists of a strong magnetic plate, heavy-duty steel frame, durable conveyor belt and two metal pulleys driven by a motor with reducer.
Designed for hanging installation over conveyor belts, it efficiently removes ferrous contaminants such as bolts, screws, wires and other iron impurities from conveyed materials. It is widely applied in plastic recycling, tire recycling, paper making, wood processing, e-scrap recycling and mining industries, protecting downstream equipment and improving material purity.
Key Features & Benefits
- Deep reaching magnetic circuit design for excellent penetration through heavy product burdens.
- High magnetic field intensity, large gradient and strong attractive force for efficient iron removal.
- Equipped with self-cleaning belt with discharge ribs for continuous automatic operation.
- Special sealed bearing blocks ensure stable working performance even in harsh environments.
- Permanent magnetic design requires no electric power to generate strong magnetic force.
- Easy belt adjustment system with screw fasten for simple maintenance.
- Extremely stable magnetic force, less than 5% decrease within 8 years.
- Robust steel frame construction for long service life and durable industrial use.
- Simple hanging installation, easy to integrate into existing conveyor systems.
- Low operating cost with minimal maintenance requirements.
Technical Specifications
| Item | Parameter Details |
|---|---|
| Frame Material | Carbon Steel / Stainless Steel |
| Surface Treatment | Painting / Brushing |
| Magnetic Intensity | 400-450GS |
| Working Temperature | 80℃ to 180℃ |
| Magnet Material | Ceramic / Neodymium-Iron-Boron (Rare-earth) |
| Magnetic Stability | ≤5% Loss Within 8 Years |
| Drive Type | Electric Motor / Hydraulic Motor |
| MOQ | 1 PC |
| Lead Time | 30 Days |
| Packing | Plywood Case |
Available Models & Optional Configurations
Our Overband Magnetic Separator provides complete customization and multiple optional configurations to meet different application requirements:
• Drive System: Electric Driven Motor / Hydraulic Driven Motor
• Protective Device: Stainless Steel Protection Housing Cover
• Conveyor Belt: Stainless Steel Armed Belt for heavy-duty use
• Control System: Independent Control Cabinet for automatic operation
• Magnetic System: Ceramic Ferrite or Rare-earth Neodymium magnet options
• Custom sizes and hanging brackets available for any conveyor belt width
Applications & Industry Use Cases
The Overband Magnetic Separator is ideal for automatic ferrous metal removal across demanding industries:
• Plastic Recycling: Remove iron impurities from plastic flakes and granules
• Tire Recycling: Separate steel wires from rubber crumbs
• Paper & Wood Industry: Protect processing equipment from metal nails
• E-Scrap Recycling: Remove ferrous metals from electronic waste
• Mining Industry: Continuous iron removal from ore and minerals
• Construction Waste: Purify recycled aggregates by removing metal parts
• General Conveying: Protect crushers, shredders and other downstream equipment
Customization Services
We provide comprehensive customization services for our Overband Magnetic Separators:
• Custom dimensions and belt widths to match existing conveyor systems
• Tailored magnetic field strength for different material processing
• Stainless steel frame and components for corrosive environments
• High-temperature resistant versions for special working conditions
• Custom hanging brackets and installation structures
• Custom logo, brand and pattern printing on equipment
• Complete turn-key solutions including installation and commissioning
Certifications & Compliance
Our Overband Magnetic Separators meet international industrial standards:
• ISO9001 Quality Management System Certification
• ISO14001 Environmental Management System Certification
• EU RoHS Directive Compliance
• CE certification for industrial safety standards
• Strict quality inspection for permanent magnetic performance
• Durability and reliability testing for industrial applications
Warranty & After-Sales Support
We provide comprehensive warranty and support services for overband magnetic separators:
• Standard manufacturer warranty covering all components
• Professional technical support for installation and commissioning
• Operator training and detailed operation documentation
• Regular maintenance guidance and service programs
• Quick-response global after-sales support
• Complete spare parts supply for long-term operation
Request a Quotation
Contact us for a customized quotation for the Overband Magnetic Separator. Please provide your specific requirements including:
• Application industry and material characteristics
• Conveyor belt width and installation space
• Magnetic strength and temperature resistance requirements
• Drive type and control system preferences
• Frame material and surface treatment requirements
• Order quantity and delivery requirements
Our technical and sales team will provide you with a detailed quotation and optimal separation solution tailored to your needs.
FAQ
Q: Does the Overband Magnetic Separator require electricity?
A: No, it uses permanent magnetic material that requires no power to generate magnetic force, only the belt drive needs power.
Q: How long will the magnetic force last?
A: The magnetic force will decrease less than 5% within 8 years, ensuring long-term stable performance.
Q: Can it work in high-temperature environments?
A: Yes, our standard models can work stably from 80℃ to 180℃, with custom high-temperature versions available.
Q: Is it difficult to install and maintain?
A: No, it features simple hanging installation and easy belt adjustment with screw fasten design.
Q: Can this separator be customized for my conveyor system?
A: Yes, we offer full customization including size, magnetic system, materials and accessories to match your exact requirements.
About Us
Mag-spring was established in 2003 and is located in Ningbo, Zhejiang Province, China. It is a comprehensive manufacturer of magnetic application products, specializing in the research, design and production of magnetic filters and various magnetic application components.
The company has a group of professional technicians and production equipment, operates strictly in accordance with the ISO9001 quality system, and continuously strengthens internal management. While the company is constantly developing, it pays attention to environmental protection. It is an ISO14001 certified enterprise, and the company's products meet the requirements of the EU ROHS directive.
Based on the enterprise tenet of "efficiency, perfection, harmony and dedication" and the enterprise slogan of "everything we handle must be excellent", with many years of experience in research, design, manufacturing and sales in the field of magnetic products, the company's products have been recognized by many customers at home and abroad. We will sincerely look forward to cooperating with you with high-quality products, preferential prices and the best services.
