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Why magnet tube is used as a separator?

Updated on 2023-12-29

What is a magnet tube? 

Magnet tubes are utilized to eliminate ferrous impurities that may be present in items that pass directly over their surface. The cleanup of dangerous compounds that have contaminated the groundwater is a process that is both essential and difficult. In recent years, the utilization of magnetic tube separators has been presented as a promising solution for extracting toxins from groundwater. This has taken place as a result of recent developments in the field of magnetics. The machine separates ferrous and non-ferrous metal particles from a wide variety of materials, such as liquids, powders, and grains, by utilizing a combination of powerful magnets and a curved tube. The magnets are arranged in a spiral pattern.

The design concept of magnet tubes: 

A piece of magnetic material, such as ceramic or neodymium, is constructed inside of a protective housing that shields the magnetic material from wear and abrasion. This keeps the quality of the magnet intact throughout its lifetime. Ferrous metal contamination such as bolts, nuts, screws, metal chips, and small contaminant particles are attracted to the magnet tube when it is inserted into an application. The tube magnet then holds them in place and prevents them from being wiped off by continuous product flow.

Mechanism of magnet tube: 

The magnetic field is responsible for collecting the ferrous contamination, which then draws it to the magnet tube or plate and keeps it there. The tube's ends have been completely seal-welded, and the mounting holes can be either plain or tapped, depending on the requirements of the particular application. The nonmagnetic and unadulterated product is preserved throughout the entirety of the procedure. The raw material or completed product can be fed into the magnetic rod, grid, grate, or plate using gravity, air, pumping, or a conveyor belt. These are the different methods that can be employed. After arriving at that location, the particle will either pass through or above the magnetic element. The ferrous pollution is collected by the magnetic field, which holds it in place after initially attracting it to the magnetic tube or plate.

The nonmagnetic and unadulterated product is preserved throughout the entirety of the procedure. The raw material or completed product can be fed into the magnetic rod, grid, grate, or plate using gravity, air, pumping, or a conveyor belt. These are the different methods that can be employed. After arriving at that location, the particle will either pass through or above the magnetic element. The permanent magnetic core of the magnetic tube is oriented in a way that is intended to be perpendicular to the flow of the raw material.

Why is magnetic filtration necessary? 

Magnetic filtering is an important process because it maintains the cleanliness of the machine by effectively removing minute metal particles and contaminants from coolants, greases, pressure-driven liquids, and other liquids. This keeps the machine in good working order. This ensures that the foreign compounds do not develop into anything that could be harmful to the machine or disruptive to the environment.

In addition, it is a maintenance system that eliminates the need for pricey repairs and extends the lifetime of the equipment. The use of magnet tube separators is fundamental to the construction of this structure. Magnet tubes installed inside the machine and attractive cylinder channels work together to remove ferrous particles from the oil and coolant liquids, thereby protecting the siphons, engines, and other crucial components. It has been proven to keep equipment working for longer periods, thereby saving you money over the long term.

Features of magnet tubes:

  • 316 marine-grade stainless steel was used in its construction.
  • It is possible to make it to almost any length.
  • It is not difficult to set up and it is not difficult to clean.
  • To separate beads speedily and effectively, permanent neodymium magnets are utilized.
  • You have the option of leaving the ends of the sealed stainless steel piece blank or drilling and tapping them for attachment.
  • There is a heat tolerance of up to 356 degrees Fahrenheit.
  • The magnetic field of 12,000 gausses can be optimized with the help of a rare earth circuit.
  • It is possible to acquire it in the form of a Magnetic Grid and put it together.
  • It can withstand high temperatures. It can withstand temperatures up to 80 degrees C, and some models can handle temperatures much higher.

Best place to buy a Magnet Tube:

Finding the best kind of magnet tube is difficult. Mag Spring is the place to go if you're looking for high-quality magnet tubes that are also offered in bulk quantities. We are well recognized as the most important service provider for all of your requirements, regardless of whether they are business or personal. The most eye-catching part of the presentation is the stainless steel tubes produced by Mag Spring. At Mag-Spring, we keep a large selection of magnetic tubes in store, and these tubes come in a range of shapes, sizes, and sorts. These magnetic tubes are required in a diverse range of industry verticals and are used in a variety of applications due to their versatility and adaptability. The costs are fair, and there are opportunities to save money through various deals.

Conclusion:

The Magnet tube separator is a revolutionary piece of technology that can separate solids from liquids in a continuous manner. It has been designed for the efficient and hands-free removal of solid particles from aqueous suspensions in a short amount of time. Mag spring magnet tubes are an excellent solution for this. Mag Spring is well-known for its magnetic products and provides high-quality items that meet the needs of its customers.

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